This is the Alliant Power AP63522, a new EGR valve for the Ford 6.7L Power Stroke in F-Series Super Duty cab and chassis trucks, the narrow frame models. It replaces Ford BC3Z-9D475-C and Motorcraft CX-2404. It covers model years 2011 to 2016. It is a direct replacement part for the factory exhaust gas recirculation system.
The 2011 to 2016 6.7L uses two different EGR valves, and the split is the frame. Narrow frame cab and chassis trucks take this valve. Wide frame pickups take AP63523. A valve that sticks with soot or has a failed actuator sets EGR flow and position codes, and the truck can run rough or lose power. Check the EGR cooler and the connector before you condemn the valve.
Confirm Fitment Before You Order
The 2011 to 2016 6.7L Power Stroke has two EGR valves that do not interchange: AP63522 for narrow frame cab and chassis trucks and AP63523 for wide frame pickups. Send us your VIN and the Ford or Motorcraft number on your old valve (BC3Z-9D475-C or CX-2404 for this one) before you order. Call 530-668-0818 and we will confirm the exact match at no charge before anything ships.
Specifications
| Part number | AP63522 |
| Brand | Alliant Power |
| Condition | New, genuine, in original packaging |
| Warranty | Manufacturer’s own warranty applies. Call us and we handle the claim. |
| Type | EGR valve, electronically actuated |
| Engine | Ford 6.7L Power Stroke V8 diesel |
| Chassis | Narrow frame cab and chassis |
| Trucks | Ford F-Series Super Duty |
| Model years | 2011 to 2016 |
| Replaces Ford | BC3Z-9D475-C |
| Replaces Motorcraft | CX-2404 |
| Shipping weight | 10 lb |
Fits / Applications
- Ford F-Series Super Duty cab and chassis, narrow frame, 6.7L Power Stroke, 2011 to 2016
- Not for wide frame pickups. Those take AP63523.
- Confirm by VIN or by the number on the old valve.
Clean the mounting surfaces and fit a new gasket. Plan on buying the gasket separately. If the old valve was packed with soot or wet with coolant, check the EGR cooler before the new valve goes on, or the new one will go the same way.
Part Numbers & Cross Reference
Alliant Power AP63522 · Ford BC3Z-9D475-C · Motorcraft CX-2404 · Current Ford number BC3Z-9D475-K · Wide frame pickup version AP63523
Cross-reference numbers can change with engine serial, build year and emissions tier, so treat this list as a starting point. Send us your engine serial number and we will confirm the exact match against your build before anything ships. That check is free and takes a few minutes.
Frequently Asked Questions
Will the AP63522 fit my 6.7L Power Stroke pickup?
No. AP63522 is for narrow frame cab and chassis trucks. Wide frame pickups take AP63523.
What numbers does the AP63522 replace?
Ford BC3Z-9D475-C and Motorcraft CX-2404. Ford has since moved that number to BC3Z-9D475-K.
Is it new or remanufactured?
It is a new Alliant Power EGR valve, not a rebuilt one.
How do I know which 6.7L EGR valve my truck takes?
Read the Ford or Motorcraft number on the old valve, or call 530-668-0818 with your VIN and we will match it. Cab and chassis trucks and pickups use different valves.
Related Parts
- 2011-2016 Ford 6.7L Power Stroke Pickup (Wide Frame) EGR Valve | Alliant Power AP63523 New
- 2011-2019 Ford 6.7L Power Stroke Left (Driver Side) Fuel Rail | Bosch 0445218017 New
- 2011-2012 Ford 6.7L Power Stroke Super Duty NOx Sensor Module | Alliant Power AP63603 New
- 2011-2015 Ford 6.7L Power Stroke Super Duty Fuel Transfer Pump | Alliant Power AP63527 New
Why Buy From Valley Fuel Injection
We are a diesel fuel-injection and turbocharger shop in Woodland, CA, rebuilding pumps, injectors and turbos on our own benches since 1993, not a drop-ship storefront. When you call, you talk to the people who test these units. We verify fitment against your engine serial, VIN or build date before anything ships, so the right part arrives the first time.
UPS Ground anywhere in the lower 48. Questions on fitment? Call 530-668-0818.
Pricing covers the unit itself. Any applicable sales tax is additional; shipping is calculated at checkout. Buying tax-exempt? Qualifying diesel repair shops, fleets, farms, and agricultural operations can purchase tax-free. Set up tax-exempt purchasing once and every qualifying order is tax-free going forward.










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