2004-2006 Dodge & Freightliner Sprinter 2.7L OM647 Fuel Injector | Bosch 0986435109 Remanufactured
Bosch 0986435109 is a common-rail injector remanufactured by Bosch for the 2.7L five-cylinder OM647 diesel in the 2004 to 2006 Dodge Sprinter and Freightliner Sprinter 2500 and 3500. It replaces Mopar 5137297AA and Mercedes-Benz A6470700187. Sold as one injector; the engine takes five. A refundable core applies.
The new version of this injector is Bosch 0445110162. Sprinter injectors changed with the engine: 2003 and older vans have the OM612 and take Bosch 0986435053, and 2007 and newer vans have the 3.0L V6. Each of these injectors is marked with a code that has to be entered in the engine computer with a scan tool once it is fitted. The hold-down bolt is a one-time-use stretch bolt, so plan on a new bolt for every injector you pull. A reused bolt can let combustion gas leak past the injector. Hard starting, a rough idle, a miss or smoke are the usual reasons these get replaced.
Confirm Fitment Before You Order
Order by model year and engine. The 2004 to 2006 Sprinter with the OM647 takes this injector. The 2003 and older Sprinter with the OM612 takes Bosch 0986435053 (Mopar 5135154AA), and the 2007 and newer Sprinter has the 3.0L V6 and a different injector again. Send us your VIN or the number on your old injector. Call 530-668-0818 and we will confirm the exact match at no charge before anything ships.
Specifications
| Part number | 0986435109 |
| Brand | Bosch |
| Condition | Remanufactured |
| Warranty | Bosch limited warranty on remanufactured units, parts only. Call us and we handle the claim. |
| Type | Common-rail fuel injector |
| Remanufactured by | Bosch |
| Engine | Mercedes-Benz OM647 2.7L five-cylinder turbo diesel |
| Vehicles | Dodge Sprinter 2500 and 3500, Freightliner Sprinter 2500 and 3500 |
| Model years | 2004 to 2006 |
| Injectors per engine | 5 |
| Mopar numbers | 5137297AA, 5137297AB, R5137297AB, 68001837AA |
| Mercedes-Benz number | A6470700187 (647 070 01 87) |
| Bosch new version | 0445110162 |
| Injector code | Marked on each injector. Enter it in the engine computer with a scan tool. |
| Hold-down bolt | One-time use. Fit a new bolt, Mopar 68001053AA, with every injector. |
| Core charge | Refundable in full when we receive your rebuildable core |
| Shipping weight | 2 lb |
Fits / Applications
- 2004 to 2006 Dodge Sprinter 2500 and 3500 with the 2.7L five-cylinder diesel (OM647)
- 2004 to 2006 Freightliner Sprinter 2500 and 3500 with the same engine
- Not for 2003 and older Sprinters (OM612 engine, Bosch 0986435053) or 2007 and newer Sprinters (3.0L V6)
- Five injectors per engine
Each injector is marked with a code. Enter the code for each cylinder in the engine computer with a scan tool after the injectors are fitted. The hold-down bolt is a stretch bolt and is one-time use, so fit a new one (Mopar 68001053AA) any time an injector comes out. Make sure the old copper seal is out of the bore, clean the seat, fit a new seal and follow the service manual torque procedure. A reused bolt or a poor seal can let combustion gas leak past the injector. Change the fuel filter while you are there.
Part Numbers & Cross Reference
Mopar 5137297AA · Mopar 5137297AB · Mopar R5137297AB · Mopar 68001837AA · Mercedes-Benz A6470700187 · Mercedes-Benz A647070018780 · Bosch new version 0445110162 · Bosch new version (second number) 0445110163
Cross-reference numbers can change with engine serial, build year and emissions tier, so treat this list as a starting point. Send us your engine serial number and we will confirm the exact match against your build before anything ships. That check is free and takes a few minutes.
Frequently Asked Questions
Will Bosch 0986435109 fit my 2003 Sprinter 2.7L?
No. The 2003 and older Sprinter has the OM612 engine and takes Bosch 0986435053. This injector is for the 2004 to 2006 Dodge and Freightliner Sprinter 2500 and 3500 with the OM647 engine.
Do these injectors have to be coded after they are installed?
Yes. Each injector is marked with a code, and the code for each cylinder is entered in the engine computer with a scan tool once the injectors are in.
Can I reuse the injector hold-down bolt?
No. It is a stretch bolt and is one-time use. Fit a new bolt, Mopar 68001053AA, any time an injector comes out.
What numbers does it replace, and is there a core?
Mopar 5137297AA, 5137297AB and R5137297AB, and Mercedes-Benz A6470700187. It is remanufactured by Bosch and a refundable core applies. The new version of the same injector is Bosch 0445110162.
Related Parts
- 2005-2006 Mercedes-Benz E320 CDI 3.2L OM648 Common-Rail Fuel Injector | Bosch 0986435127 Remanufactured
- 2005-2006 Mercedes-Benz E320 CDI 3.2L OM648 Common-Rail Fuel Injector | Bosch 0445110193 New
- Common Rail Diesel Injector Testing & Rebuild Service
Why Buy From Valley Fuel Injection
We are a diesel fuel-injection and turbocharger shop in Woodland, CA, rebuilding pumps, injectors and turbos on our own benches since 1993, not a drop-ship storefront. When you call, you talk to the people who test these units. We verify fitment against your engine serial, VIN or build date before anything ships, so the right part arrives the first time.
Not sure the injectors are the problem? We test and diagnose in-house before you buy. See our common rail injector testing and rebuild service.
UPS Ground anywhere in the lower 48. A refundable core deposit is added at checkout and refunded in full when we receive your rebuildable core. Questions on fitment? Call 530-668-0818.
Pricing covers the unit itself. Any applicable sales tax and the refundable core charge are additional; shipping is calculated at checkout. Buying tax-exempt? Qualifying diesel repair shops, fleets, farms, and agricultural operations can purchase tax-free. Set up tax-exempt purchasing once and every qualifying order is tax-free going forward.
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